Pyrotec Clinical 1.3 Clinical Incinerator Range

Techtrol Pyrotec Clinical incinerator

Pyrotec Clinical 1.3

The Pyrotec C is a modern incinerator designed to burn solid waste in a clean and environmentally safe manner. Using the Pyrolytic principles of combustion, it is particularly suited for a wide range of waste material. This model is specifically for burning clinical waste from hospitals and research centres and is equipped with the necessary sophistication of control, secondary chamber volume and gas cleaning equipment to satisfy the most stringent environmental standards.

Description
  Models: C100, C150, C200, C250, C300, C350, C400 and C500
  Waste type:   Clinical waste – Calorific value 4,000 KCal/Kg, density 50 to 100 Kg/m³.
  Construction:   Mild steel fabricated construction using 6mm and 8mm steel plate suitably braced and stiffened.
  Refractory:   Primary Chamber: Hot face material 1,400ºC quality 115mm thick, backed by 76mm of Calcium silicate insulation.
  Secondary and Tertiary Chamber: Hot face material 1,600ºC quality 76/150mm thick, backed by 76mm Calcium silicate insulation.
  Fuel:   Natural gas, LP gas or 35 seconds fuel oil.
  Electrical supply:   380/440 Volt. 3 phase. 50/60Hz.
  Burners:   Automatic package burners complete with electric ignition and flame failure control complete with all necessary valves, motors and integral continuous running fan. Automatically temperature controlled to provide optimum combustion conditions, secondary chamber temperatures and fuel economy.
  Primary Chamber: one @ 200,000 KCal/Hr on/off control.
  Secondary Chamber: one or two @ 200,000-500,000 KCal/Hr on/off control, (high/low control, automatic loading). Size to suit model.
  Fans   All combustion and cooling air is provided by automatically controlled centrifugal fans which provide air to nozzles strategically located throughout the combustion chambers to ensure complete optimum conditions.
  Finish   One coat of primer followed by one coat of enamel finish in burgundy.
 Control panel

  Automatic control system built to IEC Standards incorporating PLC controller, as necessary, providing all automatic plant functions and incorporating the following sequences.

  1. Preheat
  2. Burn cycle
  3. Automatic loading (when fitted)
  4. Burndown
  5. Cooldown
  6. Ash removal

The control panel will be equipped with an active mimic diagram showing operating status of the plant together with temperature indication of primary and secondary chambers (automatic loading). Manual loading, temperature indication only.

  Loading

  Manual Loading

Vertical lifting hydraulically operated, sized to suit ram loading machine.

Hydraulically powered automatic fully sequenced ram loader designed to operate in unison with the incinerator operation with programmable time and temperature operating sequence to ensure maximum throughput. Water sprays around the loader throat to quench the ram face following each loading sequence.

  Waste Handling   Waste bin tipping systems to suit 500, 650 and 1,100 litre bins designed to empty directly into the ram loader. Or conveyor loading arrangements to provide continuous sequenced loading of bagged or loose waste.
  Gas Cleaning   Venturi wet gas scrubber with additional, conditioning and condensing chambers all manufactured from stainless steel lined throughout with an epoxy material. Complete with necessary dosing set, PH controller, duty and standby pumps, piping, spray nozzles and regulating valves. Induced draft fan with invertor control will be provided to overcome the scrubber resistance. An emergency bypass will be provided to protect the gas scrubber and ID fan in the event of power failure, water failure or loss of suction. A re-heater system will be provided to re-heat exhaust gases above the dew point temperature, using a heat exchanger or fuel-fired system as appropriate. Effluent treatment plant available comprising collection/recirculation tank, recirculation pump and automatic belt filter to remove suspended solids.
  ash removal    Integral ashram hydraulically operated and automatic in operation together with the ash treatment zone allows for continuous ash removal throughout the burning cycle. Vacuum ash removal systems can be provided for single shift operation as an alternative.
  heat recovery   Specifically, designed waste heat recovery boilers can be incorporated to extract heat from the combustion gases and provide either hot water or steam.