Pyrotec Clinical 1.2 Clinical Incinerator Range

Pyrotec Clinical 1.2

Pyrotec Clinical 1.2

The Pyrotec AP is a modern incinerator designed to burn animal and pathological waste in a clean and environmentally safe manner. Recuperating heat from the combustion process within a multi-pass secondary chamber beneath the crematory hearth makes the Pyrotec AP Hot Hearth Incinerator ideal for the incineration of animals, pathological and high moisture content waste. Suitable for animal crematoria, veterinary centres, research companies, abattoirs, agricultural establishments and hospitals. It is equipped with the necessary sophistication of control, secondary chamber volume, manual or automatic loading options and chimney.

Description
  Models:   AP150, AP200, AP250, AP300, AP400 and AP500
  Waste type:   Clinical waste – Calorific value 4,000 KCal/Kg, density 50 to 100 Kg/m³.
  Construction:   Mild steel fabrication construction using 6mm steel plate suitability braced and stiffened.
  Refractory:  Primary Chamber: Hot face material 1,400ºC quality 115mm thick, backed by 76mm of Calcium silicate insulation.
  Secondary Chamber: Hot face material 1,600ºC quality 115mm thick, backed 76mm of Calcium silicate insulation.
 
  Fuel:  Natural gas, LP gas or 35 seconds fuel oil.
  Electrical supply:

  220/240 Volt. 1 phase. 50/60Hz – manual loading.

  380/440 Volt. 3 phase. 50/60Hz – automatic loading.

  Burners:

  Automatic package burners complete with electric ignition and flame failure control complete with all necessary valves, motors and integral continuous running fan.

  Time clock or temperature controlled (automatic loading) to provide optimum combustion conditions, secondary chamber temperatures and fuel economy.

  Primary Chamber: one @ 100,000 KCal/Hr on/off control.
  Secondary Chamber: one or two @ 200,000-350,000 KCal/Hr on/off control, (high/low control, automatic loading). Size to suit model.
  Fans  All combustion and cooling air is provided by manually adjusted or automatically controlled (automatic loading) centrifugal fans which provide air to nozzles strategically located throughout the combustion chambers to ensure optimum conditions.
  Finish  One coat of primer followed by one coat of enamel finish in burgundy.
 Control panel

  Automatic control system built to IEC Standards incorporating PLC controller, as necessary, providing all automatic plant functions and incorporating the following sequences.

  1. Preheat
  2. Burn cycle
  3. Automatic loading (when fitted)
  4. Burndown
  5. Cooldown

  The control panel will be equipped with an active mimic diagram showing operating status of the plant together with temperature indication of primary and secondary chambers (automatic loading). Manual loading, temperature indication only.

  Loading

  Manual Loading

  Front mounted hinged opening door complete with safety interlock and observation port.

  Automatic Loading

  Hydraulically powered automatic fully sequenced ram loader designed to operate in unison with the incinerator operation with programmable time and temperature operating sequence to ensure maximum throughput. Water sprays around the loader throat to quench the ram face following each loading sequence.

  Loading/ash removal door

 Located to give access for ash removal from the main combustion chamber a refractory lined hinged door with locking handle will be provided.

  Chimney

  Incinerator mounted manufactured from mild steel and lined with 65mm of 1,400ºC refractory.

  Alternative Chimney

  When an existing or steel floor mounted chimney is to be used, exhaust gases will be cooled to 400ºC using a blower fan and cooling chamber prior to chimney entry.

Wiring

  Electrical wiring will be carried out in PVC covered cable, run on cable trays.

Fuel Piping

  Fuel piping between the burners will be completed terminating in a single connection point on the incinerator.