Pyrotec General 2.1 General Incinerator Range

Techtol Pyrotec G25 General Incinerator

Pyrotec General 2.1

The Pyrotec G is a modern incinerator designed to burn solid waste in a
clean and environmentally safe manner. Using the Pyrolytic principles of combustion, it is particularly suited for a wide range of waste material.
This model is specifically for burning general waste from factories, offices, schools, Government departments and municipal refuse and is equipped
with the necessary sophistication of control, secondary chamber volume, manual or automatic loading options and chimney.

Description
  Models:    G25, G50, G75 and G100.
  Waste type: 

  General waste: Calorific value 4,000 KCal/Kg, density 50 to 100 Kg/m³.

  Type 0 waste: Calorific value 4,720 KCal/Kg.

  Type 1 waste: Calorific value 3,611 KCal/Kg.

  Type 2 waste: Calorific value 2,388 KCal/Kg.
  Construction:   Mild steel fabricated construction using 6mm steel plate suitably braced and stiffened.
  Refractory:   Primary Chamber: Hot face material 1,400ºC quality 76/115mm thick, backed by 50/76mm of Calcium silicate insulation.
  Secondary Chamber: Hot face material 1,600ºC quality 76/115mm thick, backed by 50/76mm Calcium silicate insulation.
 
  Fuel:  Natural gas, LP gas or 35 seconds fuel oil.
  Electrical supply:

  220/240 Volt. 1 phase. 50/60Hz – manual loading.

  380/440 Volt. 3 phase. 50/60Hz – automatic loading.
  Burners:

  Automatic package burners complete with electric ignition and flame failure control complete with all necessary valves, motors and integral continuous running fan. Temperature controlled to provide optimum combustion conditions, secondary chamber temperatures and fuel economy.
  Primary Chamber: one @ 100,000 KCal/Hr on/off control.
  Secondary Chamber: one @ 200,000 KCal/Hr on/off control, (high/low control, automatic loading).
  Fans   All combustion and cooling air is provided by manually adjusted or automatically controlled (automatic loading) centrifugal fans which provide air to nozzles strategically located throughout the combustion chambers to ensure complete optimum conditions.
  Finish   Two coats of primer followed by two coats of enamel finish in burgundy.
 Control panel

Automatic control system built to IEC Standards incorporating PLC controller, as necessary, providing all automatic plant functions and incorporating the following sequences.

1. Preheat
2. Burn cycle
3. Automatic loading (when fitted)
4. Burndown
5. Cooldown

The control panel will be equipped with an active mimic diagram showing operating status of the plant together with temperature indication of primary and secondary chambers (automatic loading). Manual loading, temperature indication only.
  Loading

Manual loading
Front mounted hinged opening door complete with safety interlock and observation port.

Automatic loading
Hydraulically powered automatic fully sequenced ram loader designed to operate in unison with the incinerator operation with programmable time and temperature operating sequence to ensure maximum throughput. Water sprays around the loader throat to quench the ram face following each loading sequence.

  Loading/ash removal door

 Located to give access for ash removal from the main combustion chamber a refractory lined hinged door with locking handle will be provided.

  Chimney

   Incinerator mounted manufactured from mild steel and lined with 65mm of 1,400ºC refractory.

  Alternative Chimney

  When an existing or steel floor mounted chimney is to be used, exhaust gases will be cooled to 400ºC using a blower fan and cooling chamber prior to chimney entry.

Wiring

  Electrical wiring will be carried out in PVC covered cable, run on cable trays.

Fuel Piping

Fuel piping between the burners will be completed terminating in a single connection point on the incinerator.