Animal Cremator 3.4 Animal and Pathological waste incinerator

Techtrol Pyrotec Animal 2

Pyrotec Animal 3.4

The Pyrotec A is a modern incinerator designed to burn animal carcass waste in an efficient, clean and environmentally safe manner. Using the Pyrolytic and hot hearth principles of combustion, it is particularly suited for whole animal carcasses. This model is specifically for burning animal waste from abattoirs, research centres, waste contractors and animal crematoria and is equipped with the necessary sophistication of control, secondary chamber volume, manual or automatic loading options and chimney.

Description
  Models:   A200, A300, A400 and A500 
  Waste Type:   Animal carcass waste – Calorific value 1,000 KCal/Kg, moisture content 85%, bulk density 700 Kg/m³.
  Construction:    Mild steel fabrication construction using 6mm steel plate suitably braced and stiffened.
  Refractory:  Primary Chamber – Hot face material 1,400ºC quality 115/150mm thick, backed by 76mm of Calcium silicate insulation.
 Secondary Chamber – Hot face material 1,600ºC quality 76/115mm thick, backed by 76mm Calcium silicate insulation. Hot hearth, high standard 1,600ºC, 100mm thick tiles.
  Fuel:   Natural gas, LP gas or 35 seconds fuel oil.
  Electrical Supply:

  380/440 Volt. 3 phase. 50/60Hz

  Burners:

 Automatic package burners complete with electric ignition and flame failure control complete with all necessary valves, motors and integral continuous running fan. Automatically temperature controlled to provide optimum combustion conditions, secondary chamber temperatures and fuel economy.

  Hot Hearth: one @ 200,000 KCal/Hr on/off.
  Primary Chamber: three or four @ 200,000 KCal/Hr on/off control, sized to suit model.
  Secondary and Tertiary Chamber: two to four @ 200,000-350,000 KCal/Hr high/low control, sized to suit model.
  Fans All combustion and cooling air is provided by automatically controlled (automatic loading) centrifugal fans which provide air to nozzles strategically located throughout the combustion chambers to ensure optimum conditions.
  Finish  Two coats of primer followed by two coats of enamel finish in burgundy.
 Control Panel

  Automatic control system built to IEC Standards incorporating PLC controller, as necessary, providing all automatic plant functions and incorporating the following sequences.

  1. Preheat
  2. Burn cycle
  3. Automatic loading (when fitted)
  4. Burndown
  5. Cooldown
  6. Ash removal (when fitted)

  All combustion and cooling air is provided by automatically controlled (automatic loading) centrifugal fans which provide air to nozzles strategically located throughout the combustion chambers to ensure optimum conditions.

 Monitors  Particulate monitor, Carbon monoxide and Oxygen monitor, Six point chart recorder.
 Loading Door

 Vertical lifting hydraulically operated, sized to suit ram loading machine.

  Loading

 Hydraulically powered automatic fully sequenced ram loader designed to operate in unison with the incinerator operation having programmable time and temperature operating sequence to ensure maximum throughput. Water sprays around the loader throat to quench the ram face following each loading sequence. When designed for semi-automatic ash removal a large bulk loading door can be supplied which may also be used to load occasionally very large carcasses not normally accommodated by the ram loader.

  Ash removal

 Integral ash ram hydraulically and automatic in operation together with ash treatment zone allows for continuous ash removal throughout the burning cycle (optional). Vacuum ash removal systems can be provided for single shift operation as an alternative.

 Heat recovery

Specifically designed waste heat recovery boilers can be incorporated to extract heat from the combustion gases and provide either hot water or steam.