Animal Cremator 3.3 Animal and Pathological waste incinerator

Techtrol Pyrotec Animal 2

Pyrotec Animal 3.3

The Pyrotec A is a modern incinerator designed to burn animal carcass waste in an efficient, clean and environmentally safe manner. Using the Pyrolytic and hot hearth principles of combustion, it is particularly suited for whole animal carcasses. This model is specifically for burning animal waste from abattoirs, research centres, waste contractors and animal crematoria and is equipped with the necessary sophistication of control, secondary chamber volume, manual or automatic loading options and chimney.

Description
  Models:   A200, A300, A400 and A500 
  Waste Type:   Animal carcass waste – calorific value 1,000 KCal/Kg, density 700 Kg/m³, moisture content 85%.
  Construction:    Mild steel fabrication construction using 6mm and 8mm steel plate suitably braced and stiffened.
  Refractory:  Primary Chamber – Hot face material 1,400ºC quality 115mm thick, backed by 76mm of Calcium silicate insulation.
 Secondary Chamber – Hot face material 1,600ºC quality 115mm thick, backed by 76mm Calcium silicate insulation.

Crematory hearth – High standard 1600ºC, 100mm thick tiles.
  Fuel:   Natural gas, LP gas or 35 seconds fuel oil.
  Electrical Supply:

  380/440 Volt. 3 phase. 50/60Hz
  Burners:

  Automatic package burners complete with electric ignition and flame failure control complete with all necessary valves, motors and integral continuous running fan. Temperature controlled to provide optimum combustion conditions, secondary chamber temperatures and fuel economy.
  Hot Hearth: one @ 200,000 KCal/Hr on/off.
  Primary Chamber: three or four @ 200,000 KCal/Hr on/off control, sized to suit model.
  Secondary Chamber: two @ 200,000-350,000 KCal/Hr high/low control, sized to suit model.
  Fans  All combustion and cooling air is provided by automatically controlled centrifugal fans which provide air to nozzles strategically located throughout the combustion chambers to ensure optimum conditions.
  Finish  Two coats of primer followed by two coats of enamel finish in burgundy.
 Control Panel

  Automatic control system built to IEC Standards incorporating PLC controller, as necessary, providing all automatic plant functions and incorporating the following sequences.

  1. Preheat
  2. Burn cycle
  3. Automatic loading (when fitted)
  4. Burndown
  5. Cooldown

  The control panel will be equipped with an active mimic diagram showing operating status of the plant together with temperature indication of primary and secondary chambers (automatic loading). Manual loading, temperature indication only.
 Monitors  Particulate monitor, Carbon monoxide and Oxygen monitor, Six point chart recorder.
  Loading

Manual Loading

 Front mounted hinged opening door complete with safety interlock and observation port, full size for bulk loading.

Automatic loading

 Hydraulically powered automatic fully sequenced ram loader designed to operate in unison with the incinerator operation having programmable time and temperature operating sequence to ensure maximum throughput. Water sprays around the loader throat to quench the ram face following each loading sequence.

  Ash removal door

Located to give access for ash removal from the main combustion chamber a refractory lined hinged door with locking handle will be provided.

  Chimney

  Incinerator mounted manufactured from mild steel and lined with 65mm of 1,600ºC refractory.

  Wiring

  Electrical wiring will be carried out in PVC covered cable, run on cable trays.

  Fuel Piping

 Fuel piping between the burners will be completed terminating in a single connection point on the incinerator.