Animal Cremator 3.2 Animal and Pathological waste incinerator
Pyrotec Animal 3.2
The Pyrotec AP is a modern incinerator designed to burn animal and pathological waste in a clean and environmentally safe manner. Recuperating heat from the combustion process within a multi-pass secondary chamber beneath the crematory hearth makes the Pyrotec AP Hot Hearth Incinerator ideal for the incineration of animals, pathological and high moisture content waste. Suitable for animal crematoria, veterinary centres, research companies, abattoirs, agricultural establishments and hospitals. It is equipped with the necessary sophistication of control, secondary chamber volume, manual or automatic loading options and chimney.
| Models: | AP15, AP200, AP250, AP300, AP400 and AP500 |
| Waste Type: | Animal waste – Calorific value 1,000 KCal/Kg, moisture content 85%, bulk density 700Kg/m³. |
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Type 4 waste – calorific value 555 KCal/Kg, moisture content 85%, bulk density 700 Kg/m³. |
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Type 3 – calorific value 1,388 KCal/Kg, moisture content 70%, bulk density 500 Kg/m³. |
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| Construction: | Mild steel fabrication construction using 6mm steel plate suitably braced and stiffened. |
| Refractory: | Primary Chamber – Hot face material 1,400ºC quality 115/150mm thick, backed by 76/150mm of Calcium silicate insulation. |
| Secondary Chamber – Hot face material 1,600ºC quality 115/150mm thick, backed by 76/150mm Calcium silicate insulation. | |
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Crematory hearth – Super strength refractory 150mm thick. |
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| Fuel: | Natural gas, LP gas or 35 seconds fuel oil. |
| Electrical Supply: |
380/440 Volt. 3 phase. 50/60Hz |
| Burners: |
Automatic package burners complete with electric ignition and flame failure control complete with all necessary valves, motors and integral continuous running fan. Temperature controlled to provide optimum combustion conditions, secondary chamber temperatures and fuel economy. |
| Primary Chamber: three to four @ 200,000 KCal/Hr on/off control, sized to suit model. | |
| Secondary Chamber: two to four @ 200,000 – 350,000 KCal/Hr on/off control, sized to suit model. | |
| Fans | All combustion and cooling air is provided by automatically controlled centrifugal fans which provide air to nozzles strategically located throughout the combustion chambers to ensure optimum conditions. |
| Finish | Two coats of primer followed by two coats of enamel finish in burgundy. |
| Control Panel |
Automatic control system built to IEC Standards incorporating PLC controller, as necessary, providing all automatic plant functions and incorporating the following sequences.
The control panel will be equipped with an active mimic diagram showing operating status of the plant together with temperature indication of primary and secondary chambers. |
| Monitors | Particulate monitor, Carbon monoxide and Oxygen monitor, Six point chart recorder. |
| Automatic Loading |
Automatic loading Hydraulically powered automatic fully sequenced ram loader designed to operate in unison with the incinerator operation having programmable time and temperature operating sequence to ensure maximum throughput. Water sprays around the loader throat to quench the ram face following each loading sequence. Top loading A hydraulically operated sliding top loading door can be provided to allow the top loading of waste utilising a bin hoist and tipping mechanism to handle and load post mortem and very wet waste. |
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Ash removal door |
Located to give access for ash removal from the main combustion chamber a refractory lined hinged door with locking handle will be provided, additional ash doors are provided for the secondary chambers. |
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Exhaust System |
An induced draught fan system will be employed to overcome system resistance and provide balanced combustion conditions, discharging the exhaust gases into the chimney. |
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Ash Removal |
Vacuum ash removal with absolute filtration and ash crusher as required can be provided. |
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Chimney |
Free standing mild steel chimney built to BS4076 can be supplied to suit site. |
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Wiring |
Electrical wiring will be carried out in PVC covered cable, run on cable trays. |
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Fuel Piping |
Fuel piping between the burners will be completed terminating in a single connection point on the incinerator. |